Note
Please have the parts printed in a high temperature material like PEEK/PEKK/PEI (ULTEM), although other high-temp materials might work.
- Install or confirm you are using a .4mm print nozzle. DO NOT use carbon fiber (-CF) filament, as it is conductive.
- Parts must be printed in boat hull orientation (using supports) or the mating surface detail will not be satisfactory.
- Load the STEP files into your 3D printer slicer, configure .12mm layer height, 15% infill density, 4 wall loops.
- Add cylindrical modifiers to the 3 case screw towers on the top shell, ensuring it extends a minimum of 1/2" from the face of the tower.
- Edit the modifier objects to specify 80% infill density and 5 wall loops.
- Print.
- Using a 5/64" drill bit, chase the 3 case screw holes on the top shell to a total depth of 1/2".
- Finish/sand the handle surface as desired.
- Assemble with 3mm x 12mm pan head Phillips screws (same as OEM).
- For the adventurous:
