various improvements

Author: seandepagnier

control_panel/control_panel.scad

@@ -1,21 +1,20 @@
 $fn=40;
 
-uselip=false;
+height=6.8;
 
+//height=5.2;
 
 module panel(h)
 {
-     if(1)   linear_extrude(height=h) {
-  
-       import("pypilot_remote_rf.svg");    
-            
-            
+     if(1)
+         linear_extrude(height=h) {
+         import("pypilot_remote_rf.svg");
     }
-    if(1)
+    if(0)
     translate([5.5, 5, 0])
     minkowski() {
-    cube([66, 34.5, 10]);
-        cylinder(r=5,h=10);
+    cube([65.7, 35, 10]);
+        cylinder(r=5, h=10);
     }
 }
 
@@ -47,17 +46,17 @@ difference() {
 module screw()
 {
     cylinder(r=1.8, h=20);
-    translate([0,0,8])
+    translate([0,0,height+1.2])
     cylinder(r1=1.8, r2=4, h=4);
 }
 
 difference() {  
     minkowski() {
-        cube([76, 44, uselip ? 12 : 10.5]);
+        cube([76, 44, 4+height]);
         cylinder(r=5,h=.1);
     }
 
-    translate([-.5, -.5, 7.8])
+    translate([-.5, -.5, 1+height])
     scale(1.005)
        panel(3.5);
 
@@ -74,7 +73,7 @@ difference() {
         cylinder(r=7, h=10);
 
 
-    translate([-10,27,6 ])
+    translate([-10,27,height-2.6 ])
         rotate([0,90,0])
             cylinder(r=2.3, h=20);
 
@@ -90,10 +89,8 @@ difference() {
     translate([-1,45,0])
         screw();
 
-translate([20,-4.5,(uselip ? 4 : 3)])
+translate([20,-4.5,height/2])
 rotate([90,0,0])
 linear_extrude(2)
 text("pypilot",  size=7);
-
-
 }

controller_enclosure/controller_enclosure.scad

@@ -1,6 +1,6 @@
 $fn=30;
 
-highpower=true;
+highpower=false;
 midpower=false;
 
 width_gap=1.6;
@@ -22,24 +22,23 @@ module cubecxy(x, y, z) {
 
 
 mount_gap=highpower ? 5 : 4;
+r_rad = highpower || midpower ? 6 : 5.5;
 module flange() {
     translate([0, length/2, .2])
     difference() {
         hull() {            
-                hull() {
                     translate([-width*.26, 0, 0])
                      rotate(45)
                      minkowski() {
                         cubecxy(width*.25, width*.2, thickness/2);
-                        cylinder(r=6, h=mount_gap+bottom_height/3);
+                        cylinder(r=r_rad, h=mount_gap+bottom_height/3);
                     }
                     translate([ width*.26, 0,0])
                     rotate(-45)
                         minkowski() {
                             cubecxy(width*.25, width*.2, thickness/2);
-                            cylinder(r=6, h=mount_gap+bottom_height/3);
+                            cylinder(r=r_rad, h=mount_gap+bottom_height/3);
                         }
-                }
             }
 
             // screw holes
@@ -100,7 +99,7 @@ module bottom() {
                 translate([-2,0,z])
                     rotate([180,0,0])
                     difference() {
-                       cable_space(); 
+                        cable_space(); 
                         cable_holes();
                     }
                 translate([width/2-1, -length/2, mount_gap])
@@ -190,7 +189,7 @@ module cable(x) {
 module cable_space() {
   translate([width/2, 0, 0])
     if(highpower) {
-                hull() {
+            hull() {
                 translate([1, 49, 4])
                     cable_hole(3);
                 translate([1, 9, 4])
@@ -202,7 +201,10 @@ module cable_space() {
                 translate([1, -47, 4])
                     cable_hole(3);
             }        
-   
+            hull() {
+                translate([-75, 58, 9])
+                rotate(90)    cable_hole(3.5);
+            } 
    } else if(midpower) {
             hull() {
                 translate([1, 33, 5])
@@ -216,7 +218,7 @@ module cable_space() {
                 translate([1, -41, 5])
                     cable_hole(3);
             }
-          hull() {
+         hull() {
                 translate([-57, 52, 9])
                 rotate(90)    cable_hole(3.5);
             } 

pypilot_remote_rf/pypilot_remote_rf.scad

@@ -4,13 +4,13 @@ $fn=40;
 aaa = true;
 length=79;
 width=46;
-height = aaa ? 26 : 15;
+height = aaa ? 31 : 15;
 
 module lid(lsize) {
-    translate([0,1,0])
+    translate([0,3,0])
     minkowski() {
-        cube([length+2*lsize, width+5+lsize, .5+lsize], center=true);
-        cylinder(r=1, h=.6);
+        cube([length+2*lsize-6, width+-1+lsize, 1.5+lsize], center=true);
+        cylinder(r=4, h=.6);
     }
 }
 
@@ -47,7 +47,7 @@ module flange() {
    translate([-8-length/2,7-width/2,height/2-3])
     difference() {
         minkowski() {
-            cube([16, width-10, 1]);
+            cube([16, width-10, 2]);
             cylinder(r=3,h=2);
         }
         translate([0,8,-1])
@@ -61,8 +61,12 @@ module enclosure(lsize=0) {
         difference() {
         union() {
             minkowski() {
-                cube([length,width,height-6], center=true);
-                sphere(r=4);
+                cube([length,width,height-4], center=true);
+                union() {
+                    sphere(r=4);
+                    translate([0,0,2])
+                        cylinder(r=4, h=2);
+                }
             }
             translate([0,-4,1]) {
                 flange();
@@ -71,13 +75,13 @@ module enclosure(lsize=0) {
             }
         }
 
-    translate([0, 0, -4])
+    translate([0, 1, -4])
     minkowski() {
-        cube([length-16,width-16,height], center=true);
+        cube([length-18,width-18,height], center=true);
         cylinder(r=4, h=1);
     }
 
-translate([-76/2-1,-45/2+1, 1.2-height/2])
+translate([-76/2-1,-45/2+1, -height/2])
     board();
 
 
@@ -96,28 +100,30 @@ translate([0,width-4,height/2+2.9])
 
 }
 
-
-if(1) {
+if(0) {
     enclosure(.4);
 }else{
+    scale([.995,1,.9])
 //translate([0,-60, 1.5]) 
-     rotate([180,0,0])
+    rotate([180,0,0])
     intersection()
     {
         difference() {
             translate([0,-1,height/2+1])
-                cube([length+4, width+4, 2.5],center=true);
+                cube([length+7, width+6, 3.5],center=true);
             translate([0,0, height+.5])
+            scale([1,1.01,1])
                 rotate([180,0,0])
-                   enclosure();
-        translate([length/2-8,-3,height/2-1.4])
-            mirror([1,0,0])
-        linear_extrude(1.5)
-            text("pypilot",  size=16);
+                 #  enclosure();
+            rotate(180)
+             translate([length/2-8,-3,height/2-2.5])
+                 mirror([1,0,0])
+             linear_extrude(2.2)
+                 text("pypilot",  size=16);
         }
-        
+        translate([0,-2,2])
         minkowski() {
-            cube([length-4, width-4, height], center=true);
+            cube([length-1, width-3.5, height], center=true);
                             sphere(r=4);
         }
     }

rudder_feedback/hall/holder.scad

@@ -9,14 +9,14 @@
 $fn=60;
 
 bolt_height = 4;
-bolt_diameter = 5.4;
-magnet_diameter = 14.5;
-magnet_height = 3.4;
+bolt_diameter = 8.1;
+magnet_diameter = 14.8;
+magnet_height = 3.6;
 nut_height = 3;
-bearing_height = 23;
+bearing_height = 24.5;
 
-washer_diameter =14;
-washer_thickness=.8;
+washer_diameter = 9.7;
+washer_thickness = 2.7;
 
 board_width =12;
 board_length = 8.2;
@@ -25,7 +25,7 @@ board_holder_thickness=2;
 
 screw_diameter=3.6;
 
-fit=.4;
+fit=.5;
 wire_r = 3;
 
 total_height = bolt_height+magnet_height+nut_height+bearing_height+board_height+board_holder_thickness;
@@ -49,15 +49,13 @@ holder_length=total_radius - board_length;
 module top() {
     difference() {
    ocylinder(r=magnet_diameter/2, h = h1);
-        translate([0,0,h1-.4])
-   ocylinder(r=bolt_diameter/2+1, h = h1);
     }
     translate([0, 0, h1-2])
        ocylinder(r=bolt_diameter/2, h=bearing_height+2);
     translate([0, 0, h1+bearing_height-washer_thickness])
-
-       ocylinder(r=washer_diameter/2, h=washer_thickness+1);
-    
+       ocylinder(r=washer_diameter/2, h=washer_thickness);
+    translate([0, 0, h1])
+       ocylinder(r=washer_diameter/2, h=washer_thickness);
 }
 
 module holder() {
@@ -69,7 +67,7 @@ module holder() {
 
         hull() {
             ccube(board_width+2*t+fit, board_length+2*t+fit, board_height+t+fit+.2);
-                translate([-holder_length*3/4+fit, 0, 0])
+                translate([-holder_length*3/4-fit, 0, 0])
                     ccube(1, wire_r*3+fit, board_height+t+fit+.2);
         }
         ocylinder(r=magnet_diameter/2, h = board_height+t);
@@ -84,7 +82,7 @@ module base(radius) {
            translate([radius, 0, 0])
              cylinder(h=7, r=total_radius/2.7 );
        }
-       cylinder(r=radius, h7);
+       cylinder(r=radius, h=1);
      }
      translate([0, 0, -.1])
      cylinder(r1=radius-.5, r2 = radius-12, h= 22);
@@ -130,7 +128,7 @@ module board_holder() {
     }
 }
 
-if(1)
+if(0)
 union() {
   translate([0, 0, total_height])
      mirror([0,0,1]) {
@@ -154,6 +152,9 @@ union() {
         }
     }
 }
-else
-    translate([total_radius*2, 0, 0])
-    board_holder();
+
+//    translate([total_radius*2, 0, 0])
+//translate([0, 0, total_height])
+//rotate([180,0,0])
+//rotate(180)
+   board_holder();